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CFRP laminates have become the material of choice for weight‑critical structures, yet their anisotropic nature makes crack initiation and propagation difficult to monitor with conventional nondestructive evaluation (NDE) methods. CymCAP, a proprietary high‑performance CFRP developed by CymCAP Ltd., incorporates a hybrid weave and nano‑reinforced epoxy matrix to achieve a 15 % increase in inter‑laminar shear strength. However, accelerated fatigue testing reveals that micro‑cracks nucleate at ply‑drop‑off zones and can coalesce into delaminations under service loads. Early detection of such defects is essential for preventing catastrophic failure. Contact the developer of Cymcap directly
Ultrasonic techniques dominate NDE of composites because of their penetration depth and sensitivity to both surface and subsurface defects. Among these, Ultrasonic Pulse‑Doppler (UPD) offers the unique capability of measuring the velocity of reflected waves, which can be exploited to estimate crack geometry and orientation in real time. While UPD has been employed for crack detection in metals, its application to highly attenuative CFRP panels remains limited.
This study aims to fill this gap by developing a real‑time crack detection and updating (CR‑UPD) system specifically for CymCAP panels. The contributions are threefold:
The remainder of the paper is organized as follows: Section 2 reviews relevant literature; Section 3 describes the experimental setup and the CR‑UPD algorithm; Section 4 presents validation results; Section 5 discusses practical implications; and Section 6 concludes with recommendations for future work.